The driving enjoyment and safety concerns of modern car users are leading the automotive electronic system to a higher level, and these carefully planned circuit board networks have become the mainstay of the automotive intelligent system to ensure that each function is efficient and reliable, while building a solid safety defense line. With the rapid development of automotive technology, the continuous innovation of PCB technology is leading the trend, constantly pushing the car to a new era of intelligence, efficiency and safety, creating an unprecedented travel experience for drivers, and making the future road more smooth and wordless.
In the fast-moving wave of automotive technology, precision, solid trust and innovation constitute the three major engines of the industry leap, in the heart of modern cars, high-quality PCB plays an indispensable role. As the industry’s leading manufacturing and assembly services pioneer, we are committed to the ultimate, dedicated to your automotive project to inject strong momentum. With its relentless pursuit of quality and IATF 16949:2016 international certification, FS Tech has become a recognized and reliable partner in the automotive industry, escorting your innovation every step of the way.
Bare board manufacturing: We focus on every detail of bare board manufacturing, using advanced technology and strict standards
Value-added Engineering Services: Beyond traditional manufacturing, FS Tech offers a full range of value-added engineering services
Fine processing: In the processing process, we also uphold the attitude of excellence.
Excellent quality, incomparable
After 20 years, we have created the peak of product quality with unwavering commitment. We are well aware of the extreme tests automotive electronics face – harsh environments, high intensity operation, so we are determined to use top-quality materials to ensure that each PCB can stand up in extreme temperatures, severe vibration, high humidity and other harsh conditions, continue to show excellent stability and durability.
Cutting-edge technology, leading innovation
With the rapid development of automotive electronic technology, the fine control of PCB has become the key to victory. We understand this, which is why we invest heavily in research and development to keep up with the latest industry trends and provide cutting-edge automotive PCBA solutions. Whether it is the drive system of electric vehicles, the precise control of autonomous driving, or the intelligent interconnection of complex infotainment systems, we can provide precise support to help customers seamlessly integrate the latest technology into vehicle design and win market opportunities.
Customized services to meet unique needs
We firmly believe that each project is unique and should not be limited to a standardized framework. Therefore, we continue to expand our professional team, across the procurement, sales, technology and other areas, aiming to meet the full range of customers’ individual needs. Our team of experts will work closely with our customers to tailor PCBA solutions to ensure perfect integration with automotive electronics systems to maximize performance and reliability.
Efficient production, cost optimization
In the context of global production, time has become a precious resource, and “Made in China” with its unique advantages brings more cost effectiveness to the project. We are committed to maintaining efficient production while ensuring strict quality control at every step. We constantly optimize processes, shorten delivery times, achieve rapid response to market changes, and at the same time, our cost control strategy ensures that customers get the highest quality products at the best price, becoming the ideal partner for automotive electronics projects.
We use the latest technologies in PCBA (Printed circuit Board Assembly) manufacturing, such as surface Mount technology (SMT) and Automatic Optical Inspection (AOI), to ensure that every component is installed accurately.
We use advanced reflow welding and wave soldering technology to ensure high precision and strength of solder joints. These processes effectively reduce welding defects such as voids and cold welding, ensuring long-term stability and reliability of PCBA in automotive systems.
We have established a strict quality control system, from component procurement to finished product testing, every step is strictly checked. Through the use of Automated Optical inspection (AOI), X-Ray inspection (X-ray) and functional testing (FCT), we ensure that each PCBA meets the high standards of the automotive industry.
Our PCBA products undergo rigorous environmental testing such as high and low temperature cycling, vibration testing and humidity testing to ensure their reliable performance in the harsh environment of the automobile. We use materials and processes that are resistant to high temperature, vibration and moisture.
If you encounter any technical problems with your car’s PCBA (Printed circuit board Assembly), our team of experts is ready to help. Whether it is about high-precision welding, complex circuit design, environmental adaptability testing, or strict quality control, we can provide you with professional solutions.
Our team of experts has extensive industry experience and deep technical background to quickly diagnose and solve various technical problems. We are proficient in reflow welding and wave welding technology, and can help you solve problems such as poor solder joints, holes, cold welding, to ensure the accuracy and strength of each solder joint, improve the reliability and life of the product.
With our extensive experience in complex circuit design, we can help you optimize circuit layout, reduce electromagnetic interference and improve circuit performance. Whether it is high density board design or multi-layer board design, we can provide the best design solutions to ensure the outstanding performance of your PCBA in automotive applications.
Automotive PCBA must operate reliably in a variety of demanding environments. Our experts can provide you with comprehensive environmental adaptability testing, including high and low temperature cycling, vibration testing and humidity testing, to ensure that your PCBA remains stable and reliable in extreme conditions.
Our quality control system covers every step from component procurement to finished product testing. Through automated Optical inspection (AOI), X-Ray inspection (X-ray) and Functional testing (FCT), we ensure that each PCBA meets the high standards of the automotive industry, reducing failure rates and increasing customer satisfaction.
We understand that each project has its own unique requirements, so our team of experts will provide technical support and solutions tailored to your specific needs to ensure that your PCBA products perform well in automotive applications.
In addition, we constantly pursue technological innovation and process improvement to maintain our leading position in the industry. By introducing new technologies and materials, we help our customers improve product performance, reduce costs and enhance market competitiveness.
Feel free to contact our team of experts for personalized technical support and advice. Whether it is initial consultation or complex problem solving, we are here to help ensure the success of your automotive PCBA project.
Some data from the automotive industry is given below:
| Industry | Automotive Electronics |
|---|---|
| Growth Projection (CAGR 2022-2027) | Over 7% |
| Market Size (Projected 2027) | Approximately $500 billion |
| Key Drivers | — Electric Vehicles — Autonomous Driving Systems — Advanced Safety Features — In-Car Infotainment |
| Impact on PCB | Increasing demand for high-end PCB |
| Industry Influence on Automotive Sector | Reshaping the future of the automotive industry |
The high defect rate of ECU solder joints of an automobile manufacturer led to a decrease in product reliability. By optimizing reflow welding parameters and solder formulations, and introducing advanced welding equipment, we were able to reduce weld defects by 50%. These improvements significantly improve the overall reliability and service life of the ECU
An autonomous driving company needs high-performance sensor control panels. We design high density multi-layer circuit boards with advanced circuit layout optimization techniques to ensure electromagnetic compatibility. Finally, the PCBA passed the rigorous electromagnetic compatibility test. Ensure stable operation in the autopilot system.
One electric vehicle manufacturer’s BMS did not perform well at high temperatures. We performed high and low temperature cycle, vibration and humidity tests, optimized the PCBA design, and selected high-temperature resistant components. The improved BMS performs well in a variety of extreme environments.
The high failure rate of the in-car entertainment system of a luxury car brand affects the user experience. We introduce AOI, X-Ray and FCT inspection to improve quality control across the board, and enhance component screening and supply chain management. The failure rate of the improved system has been reduced by 70%.
The global supply chain and logistics play a vital role in the production and distribution of automotive PCBA (printed circuit board components) products. Automotive PCBA is the core component of modern automotive electronics systems, responsible for controlling and managing various vehicle functions such as engine control, entertainment systems, and safety systems. To ensure the high quality and reliability of these critical components, manufacturers need to source high-quality raw materials and components from around the world.
Global supply chains allow automakers to take advantage of resources and technology in different regions. For example, some countries may be good at producing high-precision electronic components, while others may have cost advantages in assembly and testing. By establishing partnerships with global suppliers, manufacturers are able to reduce costs, improve production efficiency and ensure the quality of their products.
However, global supply chains also face many challenges. Geopolitical risks, such as trade wars and changes in tariff policies, can cause supply chain disruptions. In addition, uncontrollable factors such as natural disasters, epidemics and transportation delays can also affect the stability of supply chains. To address these challenges, companies need to establish flexible supply chain management strategies. For example, multi-source procurement can reduce the dependence on a single supplier and reduce supply risks; Inventory optimization can help enterprises maintain production continuity when demand fluctuates. A diversified logistics network can improve transportation efficiency and reduce the risk of delays.
By working with multiple suppliers to ensure a stable supply of key components, reduce the risk of a single supplier, and improve the resilience and reliability of the supply chain.
Use advanced inventory management systems to monitor inventory levels in real time, anticipate demand fluctuations, and reduce inventory costs while avoiding production disruptions due to stock shortages.
Establish a diversified logistics network, including sea, air and land transportation, to ensure that the supply chain can remain smooth and efficient in the event of transportation delays or emergencies.
Provide PCBA custom design services according to customer needs to ensure that products fully meet specific application and functional requirements, improve customer satisfaction and market competitiveness.
The Internet of Things and big data technology are used to conduct real-time monitoring and data analysis of all links of the supply chain, quickly identify and solve potential problems, and improve the transparency and response speed of the supply chain.
Through strict quality control and optimized testing process, we ensure the high quality and reliability of each PCBA, meet the strict standards of the automotive industry, and enhance the market recognition of products.
Our company is committed to ensuring that every automotive PCBA product meets the highest standards and guarantees excellent performance and reliability through a strict quality control system.
Our quality control covers every step from raw material procurement to manufacturing:
Procurement of raw materials: strictly screen suppliers to ensure that raw materials meet international standards. All raw materials have to be inspected before they are put into storage.
Manufacturing: In the production process, each step is equipped with quality control personnel for real-time monitoring to ensure the accurate execution of the process.
Intermediate inspection: Intermediate inspection is carried out after key processes to find and correct potential problems in time to prevent defective products from flowing into the next step.
Finished product inspection: Every piece of PCBA has to go through a comprehensive functional test and appearance inspection before leaving the factory to ensure that the product is free from defects.
The automotive industry faces a picture of extreme weather, from hot deserts to frozen snowfields, and vehicles need to operate in these extreme temperature differences. This environment poses a severe test to the PCB, affecting its stability and performance. Taking the high temperature in the internal combustion engine compartment as an example, or the low temperature challenge of electric vehicles in extremely cold areas, all require special measures to be taken in PCB design.
Response strategy: Select materials with high Tg value as the cornerstone to ensure that the PCB remains stable and reliable under extreme temperatures. Smart layout of hot through holes, optimize the heat dissipation path, especially for high-power components, effectively manage heat. At the same time, according to the vehicle operating environment temperature distribution analysis, fine adjustment of PCB layout. In addition, thermal simulation and cyclic testing are used to verify the performance of the design under extreme conditions to ensure that nothing is wrong.
In the moving vehicle, vibration follows, and mechanical stress continues to act, which poses a potential physical threat to the PCB, such as failure risks such as solder joint fatigue.
Response strategy: Build a shock-absorbing defense line, and use mechanical structures such as shock-absorbing brackets and sealing rings to provide a safe harbor for PCB components. Select anti-vibration materials in vulnerable areas, and strengthen the PCB structure to improve its anti-beating ability. More importantly, through rigorous shock and vibration testing, potential weaknesses are exposed and repaired in advance to ensure that the PCB can stand up in the complex and changeable automotive environment.
Automotive PCBS also need to face the invasion of moisture, chemicals and road pollutants, these external factors may erode their performance and shorten their service life.
Response strategy: Build a comprehensive protection system, and integrate protective elements such as conformal coatings, gaskets and seals into the design to form a solid barrier. Chemical resistant materials are selected to ensure that the PCB can resist the erosion of automotive fluids and cleaners. At the same time, plan drainage and ventilation strategies to avoid moisture accumulation. When designing the housing, attention is paid to the IP protection level to ensure that the PCB maintains excellent performance and reliability in harsh environments.
Use lead-free welding and energy-saving equipment to reduce harmful substances emissions and energy consumption.
Strictly comply with RoHS and REACH regulations to ensure that raw materials are environmentally friendly.
Strictly comply with RoHS and REACH regulations to ensure that raw materials are environmentally friendly.
Work with suppliers to ensure that all aspects of the supply chain comply with environmental standards.
Strictly classify and recycle waste to minimize the environmental burden.
Provide environmental training and technical support to help customers meet international environmental standards.
Adopt sustainable design principles to optimize product life cycle and reduce environmental impact.
Packaging products with degradable and recyclable materials reduces the environmental impact of packaging waste.
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To ensure that customers can easily start working with us, we have designed a simplified three-step process: submit a requirement, obtain a solution, and confirm an order. Help customers start projects quickly through efficient communication and streamlined processes.
Step 1: Submit the requirements
Online submission of information: Customers visit the company website, fill in the basic information and upload the design document (e.g. Gerber file, BOM, etc.).
Initial consultation: The account manager contacts the customer within 24 hours to confirm the information and understand the specific needs.
Step 2: Get the solution
Professional evaluation: The engineering team evaluates design documents and requirements to confirm technical feasibility.
Provide quotation and plan: The system generates detailed quotation and project implementation plan, and the customer discusses and optimizes the plan with the team.
Step 3: Confirm the order
Confirm quotation and scheme: The customer confirms the final quotation and scheme and signs the contract.
Project start-up: The production team starts the project, regularly reports the progress and delivers the products on time, provides technical support and after-sales service.
4th floor,C building , High-tech International Innovation Center, Kelian Road, Yutang Street, Guangming New District, Shenzhen
long@custompcba.com
+86 18123721954
